About Biogas Plants
ORCCI Eco Products designs and supplies complete biogas plant equipment engineered for safe, efficient and long-term conversion of organic waste into renewable energy. Our systems are modular, scalable and optimized for Indian waste conditions.
Industrial Canteen: Tailored anaerobic digestion systems that convert kitchen food waste into clean cooking gas for large-scale facilities.
Institutions (NAAC): Strategic waste-to-energy implementations designed to help educational institutions meet sustainability benchmarks and NAAC accreditation.
Domestic Biogas Plant: Compact and user-friendly biogas units designed for efficient onsite waste management in residential settings.
Biogas for Electricity: Integrated power solutions that utilize refined biogas to fuel specialized generators for renewable energy production.
Efficiency & Features: High-performance systems focused on safety, longevity, and maximum gas yield through sustainable engineering.
Our Products & Services
Biogas for Industrial Canteen
Tailored biogas systems for factories, IT parks, hospitals, and large industrial kitchens. Designed to process high volumes of food waste and generate consistent gas output for daily cooking needs.
- Reduces LPG consumption by up to 70%
- Handles bulk organic waste efficiently
- Continuous, reliable gas generation
Biogas for Institutions (NAAC)
Eco-friendly waste-to-energy systems ideal for schools, colleges, and residential hostels. Fully compliant with NAAC and Swachh Bharat sustainability standards.
- Supports NAAC accreditation requirements
- Manages daily food waste from hostels/mess
- Promotes green campus initiatives
Domestic Biogas Plant
Compact and user-friendly biogas units for homes. Converts kitchen waste into clean cooking gas and produces organic fertilizer for plants.
- Daily kitchen waste → free cooking gas
- Safe, odor-free, low maintenance
- Ideal for households, small farms, and apartments
Biogas for Electricity
Advanced power generation systems using biogas engines and generators. Suitable for farms, industries, and commercial buildings requiring off-grid or hybrid energy solutions.
- Continuous electricity generation
- Reduces diesel generator costs
- Perfect for rural and industrial energy needs
Efficiency of Biogas Plant
The efficiency of a biogas plant depends on the quality of feed material, temperature, retention time and overall design. A well-designed system can convert 60–70% of the organic content into usable biogas.
Modern biogas technology ensures high gas yields through optimized digestion processes, continuous mixing, and proper temperature regulation. Regular maintenance and slurry management further improve overall performance.
- Optimized gas production from organic waste
- Higher methane content (55–65%) for better energy output
- Low operational cost with long-term savings
- Stable and continuous gas generation
- Eco-friendly and highly scalable for different applications
Sustainability
Biogas plays a vital role in building a sustainable future by transforming organic waste into clean, renewable energy. It supports circular economy practices by creating value from waste streams and reducing dependence on fossil fuels.
Through methane capture and controlled digestion, biogas systems significantly lower greenhouse gas emissions. The nutrient-rich slurry produced during digestion is a natural fertilizer that improves soil health and reduces chemical fertilizer use.
- Promotes zero-waste and circular economy models
- Reduces carbon emissions and supports climate goals
- Converts waste into energy with minimal environmental impact
- Produces organic fertilizer that enhances soil quality
- Encourages sustainable agriculture and rural development
Biogas Case Studies
Our biogas installations across industries, institutions, and communities demonstrate the practical impact of turning organic waste into clean, sustainable energy. These case studies highlight real-world performance, energy savings, operational efficiency, and long-term benefits experienced by our clients.
Biogas Brochure Download
Download our detailed biogas brochure to learn more about our technology, products, services, plant designs, and real-world applications. Get complete technical specifications and benefits in one place.
Download Brochure (PDF)Biogas Accessories
Biogas accessories play a crucial role in enhancing the efficiency, safety, and usability of any biogas plant. From purification to pressure regulation, each accessory ensures smooth and reliable operation. High-quality components help maintain gas purity, prevent leakage, improve combustion, and extend the lifespan of the biogas system.
Whether it’s burners, filters, pressure regulators, pipelines, or gas storage solutions, the right accessories ensure consistent performance and maximum energy output while keeping maintenance needs low. These components are essential for both domestic and industrial biogas setups.
- FRP DIGESTER
- GAS HOLDER (Floating Dome)
- MOISTURE SEPARATOR
- BIOGAS STORAGE BALLOON
- BIOGAS STORAGE BALLOON
- Biogas Flow Meter
- FLAME ARRESTER (SS 304)
- AIR BLOWER
- GAS PIPELINE SYSTEM
- CANTEEN BURNER STOVE
1. FRP DIGESTER
The FRP Digester is the core anaerobic digestion chamber where organic waste is biologically converted into methane-rich biogas and nutrient-rich digestate. Designed for stable operation, it ensures high gas yield and odour-free performance.
Key Features
- High-strength, corrosion-resistant FRP construction
- Fully enclosed, gas-tight design
- Optimized geometry for uniform digestion
- Suitable for food waste and organic waste
- Long service life with minimal maintenance
2. GAS HOLDER (Floating Dome)
The Gas Holder provides safe storage and pressure balancing of biogas, ensuring a steady and controlled gas supply to end-use systems.
Key Features
- Floating dome design for automatic pressure regulation
- FRP / MS construction with gas-tight sealing
- Stable gas flow to burners, boilers or gensets
- Built-in safety provisions
- Designed for continuous operation
3. MOISTURE SEPARATOR
Moisture Separators remove condensed water from biogas pipelines, protecting downstream equipment and ensuring smooth gas flow.
Key Features
- Prevents corrosion and pipeline blockage
- Improves safety and system reliability
- Low pressure drop
- Compact and easy to install
- Low maintenance operation
4. FOOD WASTE CRUSHER
The Food Waste Crusher converts food waste into a uniform, pumpable slurry, improving digestion efficiency and biogas yield.
Key Features
- Efficient size reduction and homogenization
- Reduces clogging in feeding systems
- Enhances microbial digestion
- Robust, heavy-duty construction
- Ideal pre-treatment unit for food waste biogas plants
5. BIOGAS STORAGE BALLOON
Biogas Storage Balloons provide flexible intermediate gas storage, balancing variations between biogas generation and consumption.
Key Features
- Gas-tight and weather-resistant membrane
- Flexible capacity for load balancing
- Improves operational stability
- Easy installation and handling
- Low maintenance design
6. Biogas Flow Meter
Biogas Flow Meters enable real-time measurement of gas production and consumption, supporting performance monitoring and optimization.
Key Features
- Accurate biogas flow measurement
- Supports process optimization
- Helps detect leaks and abnormalities
- Reliable and low maintenance
- Suitable for continuous monitoring
7. FLAME ARRESTER (SS 304)
The Flame Arrester is a critical safety device that prevents flame flashback from burners or flares into the biogas system.
Key Features
- SS 304 construction for durability
- Prevents fire and explosion risks
- Enhances overall plant safety
- Easy installation and maintenance
- Essential for all biogas plants
8. AIR BLOWER
Air Blowers supply controlled air for stable and efficient biogas combustion, ensuring smooth burner and flare operation.
Key Features
- Regulates flame intensity
- Improves combustion efficiency
- Stable and reliable performance
- Low power consumption
- Suitable for burners and flaring systems
9. GAS PIPELINE SYSTEM
The Gas Pipeline System ensures safe, leak-proof biogas distribution from the digester to utilization points.
Key Features
- CPVC or flexible gas hose options
- Corrosion-resistant materials
- Secure joints and fittings
- Easy installation and routing
- Designed for long-term safety
10. CANTEEN BURNER STOVE
The Canteen Burner Stove is a heavy-duty biogas burner designed for continuous cooking in institutional and industrial kitchens.
Key Features
- Stable and uniform flame
- Designed specifically for biogas fuel
- Multiple capacity options available
- Robust and durable construction
- Easy and safe operation
11. CONTROL PANEL / PANEL BOARDS
Panel Boards provide centralized control and monitoring of biogas plant equipment and safety systems.
Key Features
- Centralized operation and monitoring
- Integration of sensors and interlocks
- Improves safety and process control
- User-friendly interface
- Reliable and low maintenance
12. BIOGAS FLARING SYSTEM
Biogas Flaring Systems offer a safe and controlled method for disposing of excess or unusable biogas.
Key Features
- Controlled combustion of surplus gas
- Prevents gas accumulation and overpressure
- Reduces methane emissions
- Reliable and low maintenance
- Supports environmental compliance
13. H₂S SCRUBBER
H₂S Scrubbers remove hydrogen sulfide from biogas, protecting equipment and improving gas quality.
Key Features
- Reduces corrosion in pipelines and burners
- Improves safety and gas usability
- Enhances life of downstream equipment
- Low maintenance operation
- Suitable for various biogas applications
14. BIOGAS UTILIZATION SYSTEMS
ORCCI Eco Products supplies integrated biogas utilization solutions for thermal and electrical applications..
Applications
- Cooking and heating systems
- Hot water and boiler firing
- Biogas gensets for power generation
- Industrial and institutional use
Benefits
- Efficient energy recovery
- Reduced fossil fuel dependence
- Stable and reliable performance
- Supports circular economy and GHG reduction
Bio Additives
We make your Biogas plant failure-safe
Are you struggling with inconsistent biogas output or unstable digester performance? Biomethanation additives help restore balance, improve microbial activity, and enhance overall plant efficiency. These additives ensure a smooth, reliable, and continuous digestion process — even under challenging operating conditions.
Are You Facing These Challenges?
- Lesser Biogas Production
- Unstable Digester Process
- Challenges with Food Waste Processing
- pH Fluctuation Issues
- Frequent Equipment Breakdowns
- Non-operational or Failing Biogas Plants
If these issues sound familiar, it may be time to address key system inefficiencies. Our specialized biomethanation solutions are designed to optimize digester performance, boost methane yield, and ensure long-term stability of your biogas plant.
1. Biogas Booster Additives
Enhancing Biogas Production:
- Nutrient Optimization – Provides essential nutrients to maximize biogas yield.
- Process Stability – Helps maintain a stable digestion process.
- Wide Compatibility – Works with all feedstock types including complex organic wastes.
2. Biogas Detox
Improving Gas Quality & Process Stability:
- Efficient Gas Purification – Removes NH₃ & H₂S inside the digester.
- Enhanced Methane Production – Improves gas quality and methane yield.
- Corrosion Prevention – Reduces equipment damage and extends life.
- Microbial Optimization – Retains & stabilizes microbial activity.
- Supports Biofilm Formation – Boosts microbial efficiency.
3. Biogas Stabilizer
Ensuring Process Stability & Optimal Biogas Yield:
- Optimized pH Control – Maintains ideal pH for digestion.
- Stable & Reliable Production – Ensures consistent gas output.
- Enhanced Biogas Yields – Supports microbial efficiency.
- Reduced Maintenance – Lowers need for frequent adjustments.
- Increased Reliability – Improves plant performance and stability.
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