Orcci Eco - Products

About Biogas

Biogas is a clean, renewable fuel produced through the anaerobic digestion of organic materials such as food waste, agricultural residues, and manure. Microorganisms break down the biodegradable matter in the absence of oxygen, releasing a mixture of methane (CH₄) and carbon dioxide (CO₂).

This energy-rich gas can be used for cooking, heating, electricity generation, and even as a vehicle fuel when upgraded to biomethane. Biogas plants also produce nutrient-rich slurry, which serves as an excellent organic fertilizer for agriculture, helping reduce chemical fertilizer dependency.

As a sustainable alternative to fossil fuels, biogas reduces greenhouse gas emissions, supports waste management, and contributes to circular economy models. It is widely adopted in households, industries, institutions, and municipal waste processing systems.

Our Products & Services

Biogas for Industrial Canteen

Tailored biogas systems for factories, IT parks, hospitals, and large industrial kitchens. Designed to process high volumes of food waste and generate consistent gas output for daily cooking needs.

Reduces LPG consumption by up to 70%
Handles bulk organic waste efficiently
Continuous, reliable gas generation

Biogas for Institutions (NAAC)

Eco-friendly waste-to-energy systems ideal for schools, colleges, and residential hostels. Fully compliant with NAAC and Swachh Bharat sustainability standards.

Supports NAAC accreditation requirements
Manages daily food waste from hostels/mess
Promotes green campus initiatives

Domestic Biogas Plant

Compact and user-friendly biogas units for homes. Converts kitchen waste into clean cooking gas and produces organic fertilizer for plants.

Daily kitchen waste → free cooking gas
Safe, odor-free, low maintenance
Ideal for households, small farms, and apartments

Biogas for Electricity

Advanced power generation systems using biogas engines and generators. Suitable for farms, industries, and commercial buildings requiring off-grid or hybrid energy solutions.

Continuous electricity generation
Reduces diesel generator costs
Perfect for rural and industrial energy needs

Efficiency of Biogas Plant

The efficiency of a biogas plant depends on the quality of feed material, temperature, retention time and overall design. A well-designed system can convert 60–70% of the organic content into usable biogas.

Modern biogas technology ensures high gas yields through optimized digestion processes, continuous mixing, and proper temperature regulation. Regular maintenance and slurry management further improve overall performance.

Optimized gas production from organic waste
Higher methane content (55–65%) for better energy output
Low operational cost with long-term savings
Stable and continuous gas generation
Eco-friendly and highly scalable for different applications

Sustainability

Biogas plays a vital role in building a sustainable future by transforming organic waste into clean, renewable energy. It supports circular economy practices by creating value from waste streams and reducing dependence on fossil fuels.

Through methane capture and controlled digestion, biogas systems significantly lower greenhouse gas emissions. The nutrient-rich slurry produced during digestion is a natural fertilizer that improves soil health and reduces chemical fertilizer use.

Promotes zero-waste and circular economy models
Reduces carbon emissions and supports climate goals
Converts waste into energy with minimal environmental impact
Produces organic fertilizer that enhances soil quality
Encourages sustainable agriculture and rural development

Biogas Accessories

Biogas accessories play a crucial role in enhancing the efficiency, safety, and usability of any biogas plant. From purification to pressure regulation, each accessory ensures smooth and reliable operation. High-quality components help maintain gas purity, prevent leakage, improve combustion, and extend the lifespan of the biogas system.

Whether it’s burners, filters, pressure regulators, pipelines, or gas storage solutions, the right accessories ensure consistent performance and maximum energy output while keeping maintenance needs low. These components are essential for both domestic and industrial biogas setups.

Biogas Booster Pump
Moisture Separator
Flame Arrestor
Biogas Burner
Food Waste Crusher
Biogas Flow Meter
Biogas Agitator
Biogas Balloon Storage
Biogas Flaring System
Control Panel

1. Biogas Booster Pump

A Biogas Booster Pump is essential for increasing biogas pressure, ensuring efficient use in applications such as industrial canteen cooking. Since raw biogas is usually at atmospheric pressure, a booster pump elevates it to the required operating level.

Controlled Performance – Motor speed regulated via control panel
Optimized Efficiency – Speed variations influence burner firing level

2. Moisture Separator

A Moisture Separator removes excess water vapor from biogas to ensure smooth gas flow and prevent performance issues in burners, pipelines, and booster pumps.

Enhanced Performance – Prevents moisture buildup
Filtration Mechanism – Water vapor trap system
Automatic Drain System – Releases water when saturated

3. Flame Arrestor

A Flame Arrestor is a critical safety device that prevents reverse flame propagation inside biogas pipelines.

Fire Prevention – Stops flames from traveling back to the digester
Equipment Protection – Reduces damage during fire incidents

4. Biogas Burner

A Biogas Burner is engineered to maintain stable and efficient combustion using methane-rich biogas.

Biogas-Optimized Design – Works with varying methane composition
Efficient Combustion – Compensates for lower calorific value
Sustainable & Cost-Effective – Eco-friendly alternative

5. Food Waste Crusher

Food waste crushers enhance biogas production by breaking down food waste into smaller particles for faster digestion.

Increased Biogas Yield
Improved Gas Quality
Reduced Retention Time
Prevents Clogging

6. Biogas Flow Meter

A Biogas Flow Meter measures the flow rate and volume of biogas to optimize usage and improve system control.

Precision Monitoring – Real-time biogas tracking
Usage Optimization – Efficient gas management
Canteen Consumption Tracking

7. Biogas Agitator

A Biogas Agitator ensures proper mixing inside digesters, improving microbial activity and boosting gas yield.

Improved Biogas Yield
Stable Digestion Process
Prevents Scum Formation

8. Biogas Balloon Storage

Biogas balloons store produced biogas efficiently and provide a stable gas supply for various applications.

Cost-effective Construction
Efficient Gas Storage
Consistent Gas Supply

9. Biogas Flaring System

Biogas flaring systems safely burn excess gas that cannot be utilized, ensuring environmental and operational safety.

Greenhouse Gas Reduction
Environmental Protection
Safety Assurance
Reliable Backup System

10. Control Panel

The Control Panel regulates burner combustion through adjustable speed control using a VFD system.

Precise Speed Control with VFD
Adjustable Set Range: 0–100
Optimal Range: 50–60 for stable operation

Bio Additives

We make your Biogas plant failure-safe

Are you struggling with inconsistent biogas output or unstable digester performance? Biomethanation additives help restore balance, improve microbial activity, and enhance overall plant efficiency. These additives ensure a smooth, reliable, and continuous digestion process — even under challenging operating conditions.

Are You Facing These Challenges?

Lesser Biogas Production
Unstable Digester Process
Challenges with Food Waste Processing
pH Fluctuation Issues
Frequent Equipment Breakdowns
Non-operational or Failing Biogas Plants

If these issues sound familiar, it may be time to address key system inefficiencies. Our specialized biomethanation solutions are designed to optimize digester performance, boost methane yield, and ensure long-term stability of your biogas plant.

1. Biogas Booster Additives

Enhancing Biogas Production:

Nutrient Optimization – Provides essential nutrients to maximize biogas yield.
Process Stability – Helps maintain a stable digestion process.
Wide Compatibility – Works with all feedstock types including complex organic wastes.

2. Biogas Detox

Improving Gas Quality & Process Stability:

Efficient Gas Purification – Removes NH₃ & H₂S inside the digester.
Enhanced Methane Production – Improves gas quality and methane yield.
Corrosion Prevention – Reduces equipment damage and extends life.
Microbial Optimization – Retains & stabilizes microbial activity.
Supports Biofilm Formation – Boosts microbial efficiency.

3. Biogas Stabilizer

Ensuring Process Stability & Optimal Biogas Yield:

Optimized pH Control – Maintains ideal pH for digestion.
Stable & Reliable Production – Ensures consistent gas output.
Enhanced Biogas Yields – Supports microbial efficiency.
Reduced Maintenance – Lowers need for frequent adjustments.
Increased Reliability – Improves plant performance and stability.